Utilizing world-class digital scanning and milling technology to provide restorative solutions that set the industry standard.
Unmatched durability meets natural translucency. Perfect for both anterior and posterior applications.
Engineered for optimal fit and load distribution, providing long-lasting functional and aesthetic results.
Custom-milled abutments and crowns designed for biological harmony and superior stability.
The clinician uploads the 3D intraoral scan (STL/PLY files) via the ZIREX secure portal. The lab's system automatically flags the file, verifies margin visibility, check bites, and validates the prescription details within minutes.
Experienced CAD technicians import the 3D model into advanced design software. Technicians precisely trace the margins, establish ideal emergence profiles, calibrate tight yet passive interproximal contacts, and use virtual articulators to map out the patient's exact functional occlusion to eliminate bite interferences.
The finalized design file is nested into a multi-layered premium Zirconia disc. A high-speed, 5-axis industrial milling machine carves the crown or bridge in its chalk-like 'green state.' The 5-axis capability allows the burs to carve complex undercuts and micro-textures with micrometer-level precision.
Before the zirconia is hardened, technicians hand-apply specialized acid-free staining liquids to the green-state restoration. This allows shading and natural dentin gradients to soak deep into the material cores, preventing the color from wearing away over time.
The restoration enters a specialized induction furnace for a strictly controlled thermal cycle (heating up to roughly 1,450°C to 1,550°C). During this multi-hour process, the zirconia shrinks by approximately 20-25% to its exact final dimensions, transforming into a dense, bioceramic structure with flexural strength up to 1,200+ MPa.
The dense zirconia receives external individual staining, characterized translucency modifications, and a final glaze firing for true-to-life aesthetics. Every restoration undergoes a multi-point microscopic inspection on a 3D-printed master model to guarantee immaculate marginal fit and seating accuracy before final packaging.
"The level of precision ZIREX brings to the table is unmatched. My chair-side time has decreased significantly because the fit is perfect every single time. They are true masters of their craft."
Join hundreds of dental professionals who trust ZIREX for their most demanding restorative cases. Experience precision without compromise.